Oil cooler replacement time

Coposrv

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Looks like its time for an oil cooler. I was doing fuel filters and an oil change last weekend and noticed the coolant level about a half inch below the MIN line on the degas bottle. It also had a dark color to it. Getting under the truck it looked like there was a leak as well. I haven't monitored oil temps but the coolant temp has been around 170-175 for the last week or so. My bet is a ruptured oil cooler. I'm going to order the egr delete and new oil cooler and intake gaskets from xttemediesel. Hopefully this will take care of it for a while. I'm just hoping there is a way to flush the coolant to remove the crap that's in the system before I install the new cooler. Any suggestions?
 

DWhite

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I found this back in my 6.0 days and saved it when I did my oil cooler.

-I didn't write it and do not remember the source it came from. Probably on here somewhere.

Restore is for cleaning out any silicate goo. VC-9 is for cleaning out iron and scale. Restore Plus is the same as VC-9 and cheaper.

To flush drain the coolant by removing the lower radiator hose from the radiator, and removing the drain plug from the driver side of the block. There is a drain plug on the passenger side also but you have to remove the starter to get to it. I don't bother with that one. You can skip the block drains if you want except for the final drain before adding fresh coolant. You will just have to flush a few more times to get the block clear.

I also highly recommend you pull the thermostat out on your first drain and put the housing back without the thermostat. It only takes about 10 minutes and will save you 2.5 hrs or so in doing this whole procedure.

Ok now put the lower hose back on and the drain plug back in the block if you removed it. This is the procedure you will use each time to drain the system, except you will not touch the thermostat again until you're finished the whole procedure. Make sure that you set your heater to high while doing this to flush out the heater core as well.

Fill the cooling system with tap water, start the truck and let the water circulate for 5 minutes. (if you did not remove the thermostat you must run the truck until the thermostat opens + 5 minutes to circulate. This takes 15 to 20 minutes each cycle and is why you should just remove the thermostat) Stop the engine. Drain the system and repeat the flush.

Now add at least 1/2 gallon of Restore and fill with tap water. Drive truck or run on high idle for 60-90 minutes. Drain and flush 3 or 4 times.

Add 2qts VC-9 or 1/2gal of Restore Plus, top with tap water, and drive the truck or run on high idle for 60-90 minutes. Now drain and flush until flush water comes out clear and clean. When you get clean flush water, flush 3 more times using distilled water if you are draining the block or 5 times if not. This is to replace any tap water in the cooling system with distilled water and very important.

After your final distilled water drain it is time to put the thermostat back in. I recommend you install a new thermostat at this point. They are only $20 or so and it is good maintenance procedure to do so. Fill with 3.5 or 4 gals of ELC concentrated coolant and top off with distilled water. Drive the truck or let run for a while topping off with distilled water. Check the truck over the next few days and top up as required while any air left in the system works its way out.

Keep some 50/50 ELC on hand to use to top off the cooling system from here out and you are good to go.
 

Coposrv

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Update. Can't edit on my phone but after work I added the EOT pid on the scan gauge. Cruising around town temps were; around 170-175 ect and 175 -180ish EOT. The coolant didn't look as dark as before. On the highway after getting on it a few time I saw the ECT up to 175-178 and EOT 190-195. The largest spread I saw was 20 degrees. Both of the these temps seem low though. However it is in the mid 20's out right now. Any thoughts?
 

DWhite

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I would bet you have an oil cooler issue. I never seen over 10-14 spread on my when it was fully warmed up. When my oil cooler went it would show 15-25 spread. I was planning on doing the oil cooler whether it was bad or not since I was going in that deep to do the EGR delete kit.
 

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