Blew up my GTP38R

Jennifer@Dieselsite

New member
Joined
Aug 21, 2012
Messages
171
Reaction score
0
Location
Florida
Really, thread?

Ball-bearings are more susceptible to debris in your oil and it's scarily common for me to hear from a customer "I bought this turbo because it's indestructible" because no one told them that while the 38R will go forever, it does have a weakness. Debris. Anything that will cause those ball bearings to seize and stop... just like a stick in the roller blade.

Wheels are already balanced before they're assembled in the turbos. Garrett builds them the same way. They don't take the whole turbo after it's built and then "balance it". They literally balance all the parts individually (including your stock wheel) and then assemble. That really loud sound that comes from the 38R and annoys your wife? That's due to it's balancing specs or really, the lack there of.

I've had a small handful of claims over the past year (but our sales also went up over the past 1-2 years, too) each has come back as ingestion. You can't hide the scarring from debris on your internals.
 

TyCorr

New member
Joined
Jun 23, 2011
Messages
15,461
Reaction score
0
There are tons of people with increased fueling capability that have had 38rs last a couple hundred thousand miles.
 

SEABEE08FX4

New member
Joined
May 18, 2011
Messages
7,463
Reaction score
0
Location
Montgomery TX
In all the years we've been selling Garrett turbos I've only seen two GTP38R's come back for warranty claims. One had dried silicone in the oil supply port, the other had a aftermarket wheel installed ( batmowheel IIRC ). Balancing individually is one thing, but after you assemble those parts the assembly will not be balanced as a whole just because each individual part was previously balanced separately. Once you bolt two of those parts together the balancing goes out the window. The proper way, and IMO the only acceptable way is to balance them as an assembly. And all this really means is taking your compressor wheel and turbine wheel, putting them together and balancing them as so. Make a reference mark on the compressor wheel and the shaft so when they go back together you know where to index the compressor wheel on the shaft as it was when balanced.
 

CurtisF

New member
Joined
May 23, 2011
Messages
2,347
Reaction score
0
In all the years we've been selling Garrett turbos I've only seen two GTP38R's come back for warranty claims. One had dried silicone in the oil supply port, the other had a aftermarket wheel installed ( batmowheel IIRC ). Balancing individually is one thing, but after you assemble those parts the assembly will not be balanced as a whole just because each individual part was previously balanced separately. Once you bolt two of those parts together the balancing goes out the window. The proper way, and IMO the only acceptable way is to balance them as an assembly. And all this really means is taking your compressor wheel and turbine wheel, putting them together and balancing them as so. Make a reference mark on the compressor wheel and the shaft so when they go back together you know where to index the compressor wheel on the shaft as it was when balanced.
^^^^^^^ WHS

If someone wants to swap the wheel on a 38R, that's fine.... but do it the right way.

As I said before, it's always been very rare that someone blew up a 38R. Not to say it hasn't happened, but try searching this and other forums and you'll come with very few threads in years past.

But what you will find are a handful of more recent threads of 38R's letting go, and all having one thing in common.... the compressor wheel was swapped.

I saw a thread on another forum where a guy blew up two 38R's in a row. Both times it was with a WW. Never balanced.
 

ToMang07

Well-known member
Joined
Jan 25, 2012
Messages
6,541
Reaction score
167
Location
Mainah!
Really, thread?

Ball-bearings are more susceptible to debris in your oil and it's scarily common for me to hear from a customer "I bought this turbo because it's indestructible" because no one told them that while the 38R will go forever, it does have a weakness. Debris. Anything that will cause those ball bearings to seize and stop... just like a stick in the roller blade.

Wheels are already balanced before they're assembled in the turbos. Garrett builds them the same way. They don't take the whole turbo after it's built and then "balance it". They literally balance all the parts individually (including your stock wheel) and then assemble. That really loud sound that comes from the 38R and annoys your wife? That's due to it's balancing specs or really, the lack there of.

I've had a small handful of claims over the past year (but our sales also went up over the past 1-2 years, too) each has come back as ingestion. You can't hide the scarring from debris on your internals.

So you think the relatively large number of 38R failures, most of which have been shafts snapping and/or "aftermarket" wheels coming apart, have nothing to do with balancing the turbo?
 

Jennifer@Dieselsite

New member
Joined
Aug 21, 2012
Messages
171
Reaction score
0
Location
Florida
Not when the warranty claim comes back with "ingestion ; scarring and debris present".

Garrett won't cover a warranty with an after-market wheel, but they're nice enough to tell us why they fail if we have a claim.
 

PSD POWER007

Member
Joined
Jan 19, 2014
Messages
473
Reaction score
11
Location
Columbus, GA
As I think about this...I wonder if the significant weight difference between the exhaust wheel and the billet wheels puts additional stress on the shaft regardless of whether it's been balanced or not. Might be way off base in my thinking...
Seems there would be more "down force" on the exhaust side bearing from more weight on that end of the shaft and more "up force" on the billet wheel side bearing.
 
Last edited:

SEABEE08FX4

New member
Joined
May 18, 2011
Messages
7,463
Reaction score
0
Location
Montgomery TX
As I think about this...I wonder if the significant weight difference between the exhaust wheel and the billet wheels puts additional stress on the shaft regardless of whether it's been balanced or not. Might be way off base in my thinking...
Seems there would be more "down force" on the exhaust side bearing from more weight on that end of the shaft and more "up force" on the billet wheel side bearing.

Not really, in most cases the cast wheel is lighter. Billet or FMW are more for toughness, they can take a beating better and won't scatter like a cast wheel. In some cases there are profiles that are higher flowing than their cast counter parts due to the wheel profiles that can be achieved on a CNC that can't be duplicated in a sand cast mold.
 

Tom S

Moderator
Joined
May 20, 2011
Messages
3,365
Reaction score
1
Really, thread?

Ball-bearings are more susceptible to debris in your oil and it's scarily common for me to hear from a customer "I bought this turbo because it's indestructible" because no one told them that while the 38R will go forever, it does have a weakness. Debris. Anything that will cause those ball bearings to seize and stop... just like a stick in the roller blade.

Wheels are already balanced before they're assembled in the turbos. Garrett builds them the same way. They don't take the whole turbo after it's built and then "balance it". They literally balance all the parts individually (including your stock wheel) and then assemble. That really loud sound that comes from the 38R and annoys your wife? That's due to it's balancing specs or really, the lack there of.

I've had a small handful of claims over the past year (but our sales also went up over the past 1-2 years, too) each has come back as ingestion. You can't hide the scarring from debris on your internals.

Interesting information, I have been to Turbonetics and went on a full tour of the facility. I saw the machine where they did a balance after assembly. I am not sure exactly what they did for balancing pre-assembly. They ground on the wheel in the area of the nut with a grinder to establish a balance. I am trying to remember if my 38r had those same grind marks.
 

Kylerf150

New member
Joined
Feb 1, 2012
Messages
30
Reaction score
0
Location
great falls Montana
Sorry if I missed it, but to the OP, does your truck have forged rods?

I checked a long time ago going off the production number on the valve cover. It says forged but honestly I don't trust that and need to crawl under the truck and pull the plug.
 

gnxtc2

Active member
Joined
Jun 22, 2011
Messages
2,208
Reaction score
4
Location
Bergen County, NJ USA
Really, thread?

Ball-bearings are more susceptible to debris in your oil and it's scarily common for me to hear from a customer "I bought this turbo because it's indestructible" because no one told them that while the 38R will go forever, it does have a weakness. Debris. Anything that will cause those ball bearings to seize and stop... just like a stick in the roller blade.

Wheels are already balanced before they're assembled in the turbos. Garrett builds them the same way. They don't take the whole turbo after it's built and then "balance it". They literally balance all the parts individually (including your stock wheel) and then assemble. That really loud sound that comes from the 38R and annoys your wife? That's due to it's balancing specs or really, the lack there of.

I've had a small handful of claims over the past year (but our sales also went up over the past 1-2 years, too) each has come back as ingestion. You can't hide the scarring from debris on your internals.

Interesting information, I have been to Turbonetics and went on a full tour of the facility. I saw the machine where they did a balance after assembly. I am not sure exactly what they did for balancing pre-assembly. They ground on the wheel in the area of the nut with a grinder to establish a balance. I am trying to remember if my 38r had those same grind marks.

My BASB came with a cast wheel. When the billet wheel came out for the BASB, I called Pius if I could purchase it. He told me that I can buy it but the turbo needs to go back to him so he can re-balance it.

A ball bearing center section can NOT be rebuilt. So when a ball bearing center section goes bad, it goes in the trash.

Billy T.
[email protected]
 

Jennifer@Dieselsite

New member
Joined
Aug 21, 2012
Messages
171
Reaction score
0
Location
Florida
I'm dead serious. You can call Garrett and ask them yourself and I heard it straight from their mouth several times. The 38R balancing specs are different than on other turbos and it contributes to their particular roar.

You ever read one of those "there's an absurd amount of play in my brand new out of box 38R?" threads? Among all the typical reasons this would happen, balancing is also a factor.
 
Last edited:

Latest posts

Members online

Top