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Message: [QUOTE="Atsah, post: 168962, member: 186"] There is no question the square cooler has a WAY higher failure rate than the round cooler.. My friend is a service manager at the Ford garage and he has a box of square ones and no round ones.. He told me that the square coolers fail at a ratio of two to one and have been that way since 2005.. That's proof enough for me.. I have four friends with 6.0's with the round cooler's with lots miles on them and they never had an EGR cooler failure.. If someone is going to leave the EGR system intact and they flush the system and change the filter every 50K they probably won't have a cooler failure.. It's not the EGR cooler that causes the problem anyway, it's the oil cooler that fails from not servicing the cooling system often enough.. If you leave it in for the recommended 100K your looking for trouble.. [/QUOTE]

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