EGR delete up pipe issue

powerlifter405

Active member
Joined
Aug 7, 2011
Messages
1,606
Reaction score
3
Location
Butt Town
Last weekend I wasted the whole weekend trying to install a delete pipe.
I purchased the whole kit and 2 things stuck out.

#1 The coolant hose was too big. It fit really loose and before I could even get it a chance to leak I got a smaller hose.

#2 The up-pipe s$cked @ss.

I spent 2 days trying to get the exhaust leaks to stop. Both manifold flanges were leaking and even the marmon flange/turbine inlet leaked. There was exhaust smoke filling the engine compartment and the truck was 100% not drivable.

Fast forward to last weekend.
I took the factory up-pipe and welded the egr hole shut. I then welded the up-pipes together for simplicity. I dropped it in and w/o any fuss everything bolted up perfect 100% no problems, no leaks.

I measured the two side by side and there was almost a 1/2" difference between the factory pipe and the delete pipe. Now I know why I couldn't get sh$t to line up the first umpteen times.

I'm waiting to hear back from the seller. Also this had me thinking. Guys have complained about blown bellows. I wonder how many of those were deleted units?? I say that because if someone was lucky enough to get things to line up by some miracle, the bellows will be stretched out enough that I could see them wearing out faster.

Anyway, maybe this will help someone and it's a cheap way to do it.
Get the coolant delete tube then weld your up-pipe and viola. Your deleted for less than $50 bucks and your back to 3 bellows. If someone really wanted to they could buy some new one's cut the old ones out and redo all their bellows for under 120 bucks.
 

Attachments

  • IMG_12.jpg
    IMG_12.jpg
    54.6 KB · Views: 60

HeavyAssault

Active member
Joined
May 22, 2011
Messages
1,343
Reaction score
0
Location
Middle, VA
That's basically the "sneaky pipe" mod. That was used to keep the "look" yet run a bypass on the EGR cooler.

When I was running deleted I did have the OEM bellows separate on me. Getting a custom Y pipe with HD bellows was the solution.
 

powerlifter405

Active member
Joined
Aug 7, 2011
Messages
1,606
Reaction score
3
Location
Butt Town
I took the cooler out but kept it should I sell the truck to someone who needs the cooler installed. There was a night and day difference between ease of install and considering the seller involved I was very surprised. In the end the sneaky cheapy mod works well.

These factory units have 289k on them and their g2g so far. If/when they go I'll cut the old out and weld in new. I plan on staying close to stock for $$ and reliability so I'm hoping I can squeeze more life out of them.
 

powerlifter405

Active member
Joined
Aug 7, 2011
Messages
1,606
Reaction score
3
Location
Butt Town
The seller refunded some $ so I'll give away the delete pipe if anyone wants it, cost for ship only.
I'll get a rough price but prolly 10 bucks or so.
 
Top