Rust Removal?

Grizzdog

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Not sure if this is the correct place or not, please move if not.

I live in MN where they LOVE salt on the roads in winter.

My diff's are starting to get surface rust as well as my frame.

Is there anything to do short of tearing the whole truck apart and griding it all off?
 

eastern

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Just bought purple power rust inhibitor. Thought it was a joke. Sprayed a pair of pliers that were laying in the back of my truck that were locked up with rust. The next morning they were covered with a black dust. Brushed it off and they were loosened up. Could not believe this **** worked as well as it did. Spayed other rusted things around shop it turned the rust to a powder brushed off , primed than painted.
 

TyCorr

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I buy some stuff at Oreillys that you spray on after wirewheeling the rust. It dries black and turns rust into plastic. Wild ****!! Then you can prime or paint right over it. Or paint and undercoat over it.

If you use undercoating, use 3M as its the least clumpy and cheesy looking.
 

TyCorr

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Just bought purple power rust inhibitor. Thought it was a joke. Sprayed a pair of pliers that were laying in the back of my truck that were locked up with rust. The next morning they were covered with a black dust. Brushed it off and they were loosened up. Could not believe this **** worked as well as it did. Spayed other rusted things around shop it turned the rust to a powder brushed off , primed than painted.

WHere you get that stuff?
 

GreasyFingers

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Most of the rust “converters” like Purple Power, Navel Jelly, and the Eastwood Rust Converter is nothing more than phosphoric acid. It turns ‘iron oxide’ (rust) into ferric phosphate which will create an additional protective barrier for the metal. Spray or brush it on, let it sit for several hours. It is more active when it’s wet so apply additional coats. Once you feel it’s done its job (6+ hrs) rinse it off, let it dry and brush off the heavy ferric phosphate with a course nylon brush. If the scale is heavy it can cause the paint and primer to flake off in that area. I like to spray it on so it can get into areas I can’t reach with a brush. I use a Cornelius keg with a spray wand but you can use a hudson sprayer too. Make sure you wear gloves, long sleeves and eye pro, even though it is nontoxic it is an acid that will irritate your skin. You can get phosphoric acid a lot cheaper than the name brand ‘rust converters’ in bulk if you are treating a large area. I used to buy it at Home Depot in a gallon for <$20.
 

91turbogsx

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I use SEM Rust Mort as a converter. It's phosphoric acid basically. You do rinse it off with water once dried. It neutralizes the acid.

Yes it will most likely make your driveway white for a while.
 

GreasyFingers

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Phosphoric acid will etch conctrete. if you spray the frame and some gets on the driveway flush it well with the hose. You can also wet the concrete before hand and lay down some visqueen. As long as it's not on it for a prolong period of time you're good. and yes rinse it with water. This is what I use http://www.homedepot.com/Cleaning-R...splay?catalogId=10053&langId=-1&storeId=10051 It's crazy how some companies charge 10x as much for the same thing. Make sure you read the MSDS sheet.
 
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