Question about the ESOF system

DirtyJerseyStroker

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If you dont want to lift the truck, have someone drive straight at you (slowly) and watch the front axle shafts in 2wd and 4wd. I would wager that several people will find out that they are spinning at least one front axle shaft all of the time.

P.S. I would warn against having your wife be the driver if you've been married for any length of time.

And have good life insurance! :thumbsup:
 

mcdaniel1991

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I put it in reverse In a parking lot in 2wd and hoped out and watched the front drive shaft and it was turning so this means mine is stuck correct?
 

Lassie

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If an axle shaft is turning, then yes, that hub is stuck. The driveshaft coming from the transfer case should not turn in 2wd, even if hub is stuck. If it does, there's a problem with transfer case.

Remember that when you engage or disengage 4x4, it can take several feet of rolling for the hubs to lock or unlock, even when things are working correctly.
 

mcdaniel1991

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Ok I had my wife drive my truck(I know I know) and I watched the shaft going to the front pumpkin from the transfer case and it DOES spin in forward or reverse and in 2wd and 4wd

I don't think it's the transfer case since I'm not locked into 4x4 I think it's the front hubs are locked
 
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Zmann

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when in 2x4 truck off

u can reach the u joint inside the knuckle and see if they turn by hand for both sides

and u can grab the drive shaft to see if it spins by hand

keeps the wife out of the equation
 

Lassie

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To get them to release if they are stuck, you can sometimes make them release without pulling the wheel. Jack up the stuck side and with the hub in the auto setting, spin the wheel back and forth with quick direction changes until the axle shaft stops turning. If it wont free up, pull the hub and reinstall.

Only long term fix is to correct the vaccuum leak, or manual hubs.
 

Zmann

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I don't think there is one? the OEM procedure uses a boatload of special tools but it's easy to locate the issues Mcgyver style if u have to

with a finger a golf tee and a short piece of hose

a vac tester makes it even easier
 

Lassie

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You'll need a vaccuum gauge/brake bleed kit (thats usually how they are sold) It will have different fittings and tubing sizes with it.

On passenger side wall under the hood, directly behind the battery, is the pulse vaccuum solenoid, vaccuum pump, and vaccuum canister. This procedure looks long, but will take all of about 10 minutes to diagnose your problem.

1. With Key on Engine Off (KOEO), the vaccuum pump should run until canister builds vaccuum. Connect vac tester into line between pump and canister to be used as a gauge.

2. Cycle ket off and on and listen for pump to run. Watch gauge and vaccuum should build and pump shut off. Vaccuum should now hold. If all this checks out, pump is good.

3. Reconnect line from pump to canister.

4. Connect the vac gauge into line going from canister to pvh solenoid mounted on side wall.

5.Cycle the key as before. Vaccuum pump should build vaccuum in canister and hold. If does not hold, leak is in canister.

6.Reconnect line from canister to pvh solenoid.

7. Connect gauge to pvh solenoid output.

8. Cycle key to rebuild vaccuum.

9. Switch ESOF switch on dash to 4wd. Vaccuum at output of pvh solenoid should now read about 15 in. If it spikes to some vaccuum and bleeds down, or doesnt show vaccuum, change the solenoid valve.

10. Reconnect line to pvh solenoid.

11. The output line of the pvh solenoid turns down towards the passenger side wheel and splits to both hubs. Inside each wheel well is a tee fitting which is the easiest place to test.

12. Plug one of these tees with a golf tee or some other plug.

13. Place gauge into the other tee reading back to the solenoid.

14.Cycle key to build vaccuum.

15. Turn dash switch to 4wd again and check vaccuum gauge. This checks the lines from the solenoid down to each tee.

16. If no leak is found, use the vaccuum tester to pull 15 in of vaccuum on each hub. Do this from the same wheel well tee connection. If leaking here, check line. If line is good, change the three hub seals.

If you find a hub leak, I'll give you some more.
 

mcdaniel1991

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That's awesome thanks for taking the time to write that I'm going to check it tomorrow when I instal the new oil regulator !
 

Lassie

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And just to be clear, the vaccuum tester and vaccuum gauge are the same thing. A hose can be plugged into the tester/pump to be used as a gauge.

I've got five dollars on it being your solenoid too! I've worked on five trucks with this problem and four have had bad solenoids. The op had a bad solenoid too.

Out of 5 I've worked on (including mine)...

2 had bad solenoids only
1 had bad solenoid and one bad hub seal (knuckle seal)
1 had bad solenoid, weak vaccuum pump, leaking hub seal
1 had line off at a tee fitting

So check all of it even if you find a problem at the solenoid
 

Lassie

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Try to get a vaccuum pump, not just a gauge, or you cant test the hub seals. They have those at harbor freight too. Should be $20 - $30 for typical brake bleed kit.

And if you're in Germany, I'd think they have auto parts stores..??..their cars use vaccuum systems too...I think??? The units might be different though! MM of Hg!!
 

Lassie

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Here is a pic of one. Any auto parts store or walmart type dept store should have one. Or ask the mechanics on your base. They were pretty generous with their shop when I was in.
 

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mcdaniel1991

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Ok I tested the pump ( only pulls 8lbs ) tested canister( it holds the 8lb
) tested pvh (spiked to like 2 and dropped) now this t fitting I can seem to find anywhere

I also found this on my driver side knuckle
zyzere9y.jpg
 

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