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not trying to be cute or funny , but the problem your facing is rite in front of your eyes , read your post - you had "jake bend the line longer? did he use an un modified line before bending? if so theres your problem , of course its not going to line up im betting its about 3/4 -1 off from...

haha otterzone lmao try getting a prestolite alternator or a leece-neville http://www.prestolite.com/pgs_products/alt_search.php a stock autolite should be putting out 130 amps +/-

shop press 20-60 ton works good , same with cutting trunion out . remember brute strength and ignorance can be your friend!

virtual newb ,51 yrs il. resident (il. sucks) but its home , engine mech/ welder by trade. first diesel , good worth while info's hard to find . picked up a f-350 sd cc drw 7.3 121k on od when purchased in 12/29/2010 been a decent truck - will never go gasser again