Pulled oil rails and found 1 injector o ring blown apart, is that enough to cause a no start and no icp buildup? All stand pipes and dummys were perfect
Yes that definitely can cause a no start, and if it were me, I'd go ahead and replace all 8 sets of o rings. Lube em up very generously with engine oil before installation on the injectors. I re lube them before I install the injectors as well for extra insurance.
Replaced hpop with new one and it wouldn't fire or build enough psi . Tore down to injectors to find the upper o ring retaining c clip and metal ring around the nipple of the oil rail. Just 1 o ring. All other o rings were fine on dummy plugs, stand pipes etc. So that has to be the problem right?
One injector O ring will 100% cause a no start condition. If all injectors are out replace all o rings and reassemble. Stand tubes and dummy plugs are technically one time install ONLY. Can you get away with installing them once or twice sure but this is from ford/international. Failed IPR will cause a no hot start condition Also. Install with new o rings and re assemble then test. Check high pressure oil readings when cranking when hot if no start and find the leak from there.
It's been my experience in a fuel system that feeds all injectors off of the same fuel supply you would lose fuel pressure when blowing o-rings on a single injector. I'm not a Ford mechanic but I do work on diesel engines for a living. You could gauge either supply or return and see pressure fluctuations with a manual gauge. It could possibly seal good enough cold to start but as the engine got hotter the gaps would open up and you would lose pressure. Just my thoughts, for what they're worth.