Aluminum is aluminum, they dont heat treat alumiunm pistons, so machining would only take away .030" of material, which yes, less material means less dissipation of heat, but hell .030" over a 5" tall piston? I doubt it would matter.
I dont think you can just "shorten" the existing push rods, I think they will have to be made .030" shorter. Which i dont know if you can buy those, or if they have to be custom made?Ive never heard of shortening pushrods on a 7.3.
If the amount is so miniscule why not just run a thicker fasket? Or something else.
This is flawed thinking. .030 may make a very large difference. The piston may be 5in tall, but it is not solid. Also removing .030 brings the top compression ring that much closer to the heat source, it may not be reliable for 200k miles. Also machining that much off also changes your combustion chamber shape, and while delipping is a common mod, you will be enlarging the combustulion chamber quite a bit, to where it may not work properly.
You can "shorter" pushrods and con rods.
But without knowing what actually "happened," does no good.
Your idea of a new shop is your best bet.
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You could get close by measuring piston protrusion, having the compressed thickness of the HG'S, and valve lift.
But it's not exactly a guarantee.
I think. Lol could be wrong.
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Still too many variables even after that...