Daily Driver / Tow Pig Build....

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
I realized my door pin bushings were wearing out. After looking at the price for new pins and bushings (along with the trouble to put new bushings in) and looking at the cost of new hinges, I decided to go with new hinges. New pins would have been about $10 per hinge and the complete hinges were $15 each for the uppers and $20 each for the lowers.

I got the passenger side done tonight. It really isn't as hard as it looks to be. Removing the door completely and marking where the old hinges where makes it super easy. I also replaced the factory bolts with new M8-1.25 x 35 bolts and washers.

I can tell you that after getting the door lined up and shutting good, the door shuts MUCH firmer and better IMO than it did before. It is a lot stiffer as well. I would say a lot of that has to do with the bushing behind the roller.

I will be doing the driver side either tomorrow or Sunday afternoon.

IMG_0213.png

IMG_0214.png

IMG_0215.png
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
I got a little rust fixed and covered with POR-15 getting it ready for the body shop on Monday. This stuff is super easy to use. I had some reservations about using it, but it is easy as long as you do the prep like the directions say.

photo-2.png
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
Yea I've got a few surface spots on the core support that I am going to hit with POR-15 before it goes to the shop. They will paint the core support as well.
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
Yea, that will be after it comes back from the body shop. Probably some time this summer so it will dry faster. POR-15 dries faster in humid weather.
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
I started the tear down to get the truck ready to go in the body shop on Monday. I am getting both bed wheel arches replaced and the dents fixed. I have a TON of new parts going on including new exterior door handles, emblems, grill, headlight bezels, mirrors, tailgate, and upper stone deflector.

Ready to tear down:
IMG_0230-1.png

IMG_0231-1.png

IMG_0232-1.png

IMG_0233-1.png

IMG_0234-1.png

IMG_0235.png



Tear Down Process:
IMG_0236.png

IMG_0238-1.png

IMG_0239-1.png

IMG_0240-1.png

IMG_0241-1.png

IMG_0242-1.png

IMG_0243-1.png

IMG_0244.png

IMG_0245.png

IMG_0246.png

IMG_0247.png

IMG_0248.png

IMG_0249.png

IMG_0250.png

IMG_0251.png



The core support is a little worse than I thought on the bottom portion where the inner fenders bolt to it. I'm going to POR-15 the whole core support and make new panels for the inner fenders to bolt to. I'll do this once I get the truck back.
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
It is really not all that bad. Luckily it is just the area where the inner fender bolts to the support.
 

mjonesjr

New member
Joined
May 30, 2011
Messages
512
Reaction score
0
Location
Salem, IN
She officially went to the body shop yesterday (3/19/12).

Here it is all loaded up and ready to go.

IMG_0253.png

IMG_0252.png



This is what I will be driving while it is in the shop; '89 F-350 4x4 w/ 460, 5 Speed.

IMG_0255.png

IMG_0256.png
 

Latest posts

Members online

Top